Revolutionizing Welding with Real-Time IoT and Cloud Technology
SmartWeld is driving the digital transformation of industrial welding by seamlessly integrating advanced hardware with cloud and IoT technologies. Developed on a modern full-stack architecture using Node.js, ReactJS, Angular, and PostgreSQL, the platform enhances efficiency, precision, and end-to-end control in welding operations.
SmartWeld is a SOC 2–certified product, reinforcing its commitment to security, reliability, and compliance.
SmartWeld captures real-time machine and sensor data through IoT-enabled devices, delivering complete operational visibility via a responsive user interface built with React and Angular. Sensor data is streamed using the MQTT protocol to AWS, where it is processed and securely stored in PostgreSQL. This architecture enables both real-time monitoring and in-depth historical analysis. Even during network interruptions, SmartWeld ensures data continuity, providing dependable performance in demanding industrial environments.
Deployed on AWS, the platform is designed for scalability and resilience, leveraging clustering, load balancing, and HTTPS encryption. Enterprise-grade security is enforced through SSO integration with Azure AD and OAuth, while performance optimizations ensure a consistently fast and responsive user experience.
A key differentiator of SmartWeld is its real-time data visualization, presenting critical machine metrics through dynamic, intuitive graphs. Rigorous testing using AWS Lambda further ensures system stability, scalability, and future readiness.
By combining IoT intelligence, cloud scalability, and strong security controls, SmartWeld is redefining industrial welding—enabling smarter decisions, improved productivity, and a more efficient future.
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Improve Productivity, Quality and Reduce Cost in Welding with SmartWeld | Digital Welding Solution
IIoT – Based Gas Concentration Monitoring System
OVERVIEW
An Industrial Internet of Things (IIoT – based) gas concentration monitoring system designed to enhance workplace safety in industrial settings. By providing real-time monitoring and timely alerts via SMS, email, or audible alarms, the system ensures immediate action if hazardous gas levels are detected. It integrates Wi-Fi modules, gas sensors, cloud-based storage, and a user-friendly dashboard accessible upon login
Problem Statement:
• High Risk of Gas Leaks: Industrial environments like chemical plants, refineries, and manufacturing facilities frequently handle gases, making them vulnerable to leaks.
• Potential for Harm: Undetected leaks can harm employees and damage infrastructure.
• Manual Monitoring Limitations: Manual checks are inefficient and unsafe.
• Need for Real-Time Monitoring: A lack of automated alerts increases operational risks.
Business Solution:
• Hardware: Wi-Fi module with gas sensors transmits data to the cloud.
• Cloud: MQTT broker ensures real-time, low-latency communication.
• Dashboard: UI interface displays data in real-time; DB stores it for long-term access.
• Alerts: SMS, email, and buzzer notify users of unsafe gas levels.
Project Outcome:
Improved Safety: Reduces risks of accidents.
Operational Efficiency: Automates monitoring, reducing the need for manual checks and allowing employees to focus on other essential tasks.
Data-Driven Insights: Enables preventive maintenance with historical data.
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